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GAP验厂介绍,GAP验厂质量审核标准(一)

1466次 2022-01-13 作者:验厂之家

        GIS QA Technical Evaluation Scope
        CONFIDENTIALITY:  The information, comments and opinions contained in the report including any and all attached photographs, copies of reports and similar documents are for the use of the Gap Inc. business units and its subsidiary companies.  Do not distribute or photocopy this report without receiving prior written consent from GIS VQM department. 

Section

Q no.

Question

Lab

实验室

1

What is the sampling size for raw material/ trims test conducted per style in-house or 3rd party lab?

内部或第三方实验室的原材料/辅料测试每款抽样多少?

Lab

2

Is there an on-site, appropriately equipped laboratory in size, lighting, temperature and humidity?

是否有核可的内部实验室,在大小、照明、温湿度方面符合标准?

Lab

3

Is your laboratory set up certified by other major U.S. companies / 3rd party international lab? If yes. By who?

内部实验室是否通过美国大公司或第三方国际实验室的认证?如是,请说明认证方

Lab

4

Are critical laboratory tests performed (either in house or use 3rd party lab) per PO/style and result used by production for problem prevention and records are well kept?

是否根据订单号/款号来做测试(内部或第三方),测试结果是否用于生产过程防止问题发生,相关记录是否保存完好?

Lab

5

Are shrinkage/durability tests conducted correctly and completely for each bulk lot with record?

每个批次产品是否都有做缩水/耐久性测试并保存记录?


        Question 4 - full list for score 3 per category: 
        Denim/Woven
        1.Fabric weight (ASTM D 3776 Option C)
        2.Dimensional stability test (AATCC 135/150, machine wash / tumble dry)
        3.pH test (ISO 3071)
        4.Crocking (ISO 105-X12)
        5.Tear strength (Woven : Elmendorf tester ASTM D1424, Denim ASTM D2261)
        6.Tensile strength (Tensile tester ASTM D5034)
        Knit / IP
        1.Fabric weight (ASTM D 3776 Option C)
        2.Dimensional stability test (AATCC 135/150, machine wash / tumble dry)
        3.pH test (ISO 3071)
        4.Crocking (ISO 105-X12) 
        5.Bursting strength (ASTM D3786)
        6.Pilling resistance (ASTM D3512)
        Sweater
        1.Yarn size (ASTM D1057)
        2.Yarn Twist (ASTM D1423)
        3.Dimensional stability test (AATCC 135/150, machine wash / tumble dry)
        4.Crocking  (ISO 105-X12)
        5.Single yarn strength (ASTM D2256)
        6.Pilling resistance (ASTMD3512, Woven: IWS152)
        Accessories
        1.Tensile strength (Tensile tester)
        2.Small parts attachment strength (Pull gauge)
        3.Crocking (ISO 105-X12)

        4.XRF laser gun (lead content screening)

Section

Q no.

Question

Warehouse

仓库

1

Is the warehouse proper & in good condition?

仓库的存储状况是适当和良好?

-            warehouse is indoor, wall / roof / floor without holes; floors are marked;

        仓库在室内,有围栏/屋顶/地板没有孔;地面有标识

-            no broken glasses  on the window;

        窗户玻璃完好无损

-            sufficient racks / pallets, 1 meter from wall; - proper aisles in between the racks / pallets;

有足够的货架/托盘,离墙壁至少1米的距离;货架之间要保持适当的通道

-            maintain proper humidity and cool;

        保持适当的湿度和冷气

-            proper curtain to block sunshine,

        装有窗帘避免太阳光直射

-            security with guards / view camera;

         有保安/摄像头

-            not mold; not messy with rubbish/ water puddings.

        没有霉菌;整洁没有垃圾

warehouse

2

Are all fabric / yarns /trims organized and stored indoors, off of floors and remain covered (light color) / protected until ready for use?

所有面辅料在使用前是否有序储存在室内,离地并用浅色布遮盖?


3

Are all finished goods/Vendor Manage Inventory (VMI), organized and stored indoors, off of floors and remain covered (light color) / protected until ready for pack?

所有成品/库存在包装前是否有序储存在室内,离地并用浅色布遮盖?


4

Are all leftover/ defective material/products, organized and stored indoors, off of floors and remain covered (light color) / protected until ready for use?

所有用剩的/有瑕疵的面辅料/产品在使用前是否有序储存在室内,离地并用浅色布遮盖?

warehouse

5

Are rejected bulk lots being separated and put under quarantine?

检验不合格的产品是否有隔离分开存放?

warehouse

6

Is Material Safety Data Sheet (MSDS) available? E.g. for cleaning agent, glue, dyestuff, printing /plating / washing chemical …etc.

是否有化学品的安全使用说明书,如清洁剂、胶水、染料、印花/电镀/水洗等化学品?

warehouse

7

Are the inspection processes appropriate for bulk fabric / yarn / leather/ PU? (E.g. 4/10 points for fabric, printing effect / weight / skewing / bowing??% for others) and inspection records are well kept.

布的检验程序是否合适?(采用4分制还是10分制,有无检查布的印花效果、克重、纬斜、弓斜等)是否有保留其检查记录?

warehouse

8

Are the inspection processes appropriate for trims / parts / packing/label? (e.g.?? %) and inspection records are well kept?

辅料的检验程序是否合适(如抽检比例)是否有保留其检查记录

warehouse

9

Is raw material supplier providing packing list, inspection/testing report by batch and reviewed accordingly with self-checking result?

辅料供应商是否有提供辅料的装箱单,及每批的测试报告和他们的自查报告

warehouse

10

Is light box and approved shade band available with qualified colorist for bulk color verification?

是否有灯箱和缸差样,及合格的颜色评估员进行对色?

warehouse

11

Is there bar code scanner to 100% check the OCR barcode trims with clear indication?

是否扫描100%扫描辅料的条码?

warehouse

12

Is there complete and clear trim card prepared with buyer approval in all related departments?

是否有给到各相关部门清晰完整并经过客人批复的辅料卡参考?

warehouse

13

Are acceptable processes in place for adequate relaxation/conditioning/pre-shrinkage with report?

是否程序规定松布时间和试缩水要求,并保留记录

Section

Q no.

Question

Sample room

板房

1

Is the sample room fully equipped with proper machines in good maintenance to produce samples that are representative of factory's specific product types?

板房是否有齐全的设备能够生产代表工厂所有产品类型的样品?

Sample room

2

Are there mannequins / complete GIS latest mannequins / functional testing forms / last (for shoes) /device available?

是否有用人体模特试身

Sample room

3

Is automatized system in use? E.g. apparel: CAD system/ sweater: computer artwork system/ toys & hard wear: dimension design with record of last 2 years style.

是否使用自动排唛系统排唛架(如CAD系统)

Sample room

4

Are there qualified pattern technician / product design technician / sample maker assigned on site to support prompt pattern making / design adjustment / corrections as per the shrinkage test / appearance and buyer Tech Pack?

是否有合格的纸样师傅/设计师/车样衣师现场支持纸样制作/图案调整/修正缩水率/外观修改等

Sample room

5

Is there a complete and clear sample document (Tech Pack) and pattern/technical drawing in organized storage pattern which can be accessed easily by the sample room technician?

是否有清晰和完整的文件包来装每个款的文件,纸样存有序,使板房技术员可以轻易获取?

Sample room

6

Are bulk patterns/markers/technical drawings checked for accuracy?

大货纸样/唛架/技术图纸是经过仔细检查

Sample room

7

Is there detail production specification for production floor to follow such as: prewash measurement, heat set / washing temperature, drying temperature, construction/assembly? 

是否有详细的工艺说明书给到生产车间参考,如洗前尺寸、热定型、洗水温度、烘干温度等?

Sample room

8

Are fabric, trims and parts well organized in sample room? Is housekeeping acceptable?

板房里的面辅料和零部件是有序充分利用?

Sample room

9

Is there Metal/Needle control in sample room?

板房是否有做金属和针的控制?

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